Enabling low molecular weight electrospinning through binary solutions of polymer blends

The formation of nanofibrous membranes via electrospinning is typically restricted to high molecular weight polymers in an appropriate solvent, correlated with the necessary formation of polymer chain entanglements that are needed to achieve successful production of electrospun fibers. The present work extends the electrospinning of low molecular weight polymers by investigating the electrospinning of a binary solution system consisting of two different low molecular weight polymers, using as a model system polycaprolactone (PCL) and gelatin in different ratios. The viscosities of the polymer solutions were characterized as a proxy for polymer chain entanglement and the resulting fibers were morphologically characterized by SEM imaging and further assessed water contact angle and molecular composition to determine the impact and homogeneity of the binary mixtures. We found that unitary solutions of either PCL or gelatin failed to generate proper fibers despite indications of chain entanglement. In contrast, binary solutions of low molecular weight PCL and gelatin generated different fiber quality and size distributions, depending on the ratio used, with direct correlations between fiber properties and the PCL:Gelatin ratio. It was discovered that the ratio of PCL to gelation was most predictive for successful fiber generation, with effective electrospinning occurring only for a define intermediate range of high blend ratios while both low and high blended binary solutions resulted in poor fiber production. Our study confirmed that this behavior was independent from absolute polymer concentration, indicating a unique interaction between these binary species which exists only under specific ratio concentrations and indicates promising new avenues to process low molecular weight polymers solutions.